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Friction Coefficient Between Rolling Tube and Mandrel of Full Floating Mandrel Mill

ZHAO Zhiyi , XIE Jianxin , HE Xiaoming , DONG Kai , YU Yong , PAN Feng

钢铁研究学报(英文版)

In the process of steel tube production, continuous tube rolling is the foremost forming procedure and the critical step that decides the dimension precision and the surface quality. In the actual production of the 140 mm full floating mandrel mill in Steel Tube Branch in Baosteel, steel T91 was chosen to be the typical sample, selfmade rolling force transducer and mandrel velocity testing equipment were used, and a series of comprehensive tests on rolling parameters including the rolling force and mandrel velocity were carried out. After the experiment, the friction state between rolling tube and mandrel was analyzed. The friction coefficient was calculated and the values of 0033-0074 in each mill were obtained. The friction coefficient increases obviously along the rolling direction.

关键词: continuous tube rolling;rolling force;mandrel velocity;friction coefficient

Modeling of an Impinging Oxygen Jet on Molten Bath Surface in 150 t EAF

HE Chun-lai , ZHU Rong , DONG Kai , QIU Yong-quan , SUN Kai-ming

钢铁研究学报(英文版)

A transient three-dimensional mathematical model has been developed to analyze the three-phase flow in a 150 t EAF (electric arc furnace) using oxygen. VOF (multiphase volume of fluid) method is used to simulate the behaviors of molten steel and slag. Numerical simulation was conducted to clarify the transient phenomena of oxygen impingement on molten bath. When oxygen jet impinges on the surface of molten bath, the slag layer is broken and the penetrated cavity in molten steel is created. Simultaneously, the wave is formed at the surface of uncovered steel on which the slag layer is pushed away by jet. The result of numerical simulations shows that the area and velocity of uncovered steel created by impingement, jet penetration depth change from 0.10 m2, 0.0125 m/s, 3.58 cm to 0.72 m2, 0.1445 m/s, 11.21 cm, when the flow rate of an oxygen lance varies from 500 to 2000 m3/h. The results have been validated against water model experiments. More specially, the relation between the penetration depth and oxygen flow rate predicted by numerical simulation has been found to agree well with that concluded by water model.

关键词: electric arc furnace , three-phase flow , numerical simulation

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